I have recently doing a comission to produce a copy of a performers head. The process included a full head cast in chevant, re-sculpt and re-mould and ultimate cast in latex and PU foam. Here are some images documenting the job.
Chevant cast of the models head. The oil based clay is melted and poured/slushed around the alginate and plaster mould of the model.
PU foam & latex is cast in to the 2 part plaster mould of the chevant cast/sculpt.
Finished paint job using acrylics mixed with latex and cut with a very small amount of water in order to be airbrushed.
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